Vial Filling Machine

Product Details:

We have marked a distinct and dynamic position in the market by providing a high quality array of Vial Filling and Sealing Machine. Our machine is demanded in the industry for its features like can handle different sizes of products, provides for increased process reliability and easier operations, advanced PLC programmable controller for accurate handling of operations, feed length control through electric eye detection and timer support. This machine comes with quality constant temperature side sealing blades so as to ensure straight and stable sealing line.

Features:

• Easy maintenance operations
• Automatic fault detection device
• Constant temperature heat sealing system

Specification:

• Product: Vial 2 to 30ml,60 to 500ml
• Speed: 15 to 180vial/minute
• Rubber Stopper size:15to 34mm diameter.

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Description: The packing conveyor belt is having stainless steel table top with moving endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of the conveyor belt for final visual inspection & packing into the box.

Operation:

• The conveyor belt brings the container or products from the labeling/ blister/ strip machine, operator in turn pickup These bottles/ products & visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.

Price Range:

• 85000 - 95000

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With our years of experience and knowledge, we are engaged in offering a wide range of Automatic Injectable Dry Powder Filling Machine. Our offered machine is compact model used for filling of Dry Powder Injectable in to vials. This machine is suitable for filling free flowing powders & granules, owing to which demanded in various industries. We provide this machine on different specifications keeping in mind the needs of customers.

Features:

• Easy to operate
• Compact design
• Sturdy construction

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Description:

The Automatic vial sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.

Operation:

• The feed container moving on conveyor belt are fed into star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the vials are positioned below the rotating head. Where the sealing head is performing perfect operation of sealing.

Salient Features:

• No container No cap arrangement.
• SS elegantly matt finished body.
• Single motor synchronizes conveyor, star wheel, & platform turret.
• Adjustable height of conveyor belt, to align with other machine of the line.
• Sealing pressure can be varied to suit different gauges and size of caps.
• Low noise level, low power consumptions.
• Self-lubricating UHMW-PE guide profile for low friction wears surface, smooth and noiseless conveying.
• SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against corrosion.
• Synchronized A/C drives to synchronize, Conveyor, Star wheel and Platform turret & capping bowl.
• Adjustable bottle height gauge for easy and quick setting

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Our clients avail from us Pharmaceutical Sterilizing Tunnel, which comes with printer online and PLC. Designed using FDA norms and cGMP parameters, this tunnel delivers reliable performance. It comprises of five units such as infeed drying zone, sterilizing zone, cooling zone, stabilizing zone and control panel.

The Infeed Drying Zone:

• To pre heat the vials and protect the vials from contamination, thermal barrier is created between sterilizing and vial washing chamber. Drying and pre heating of the vials take place as the pressure variation is adjusted for some hot air to flow from sterilizing zone to drying zone.

The sterilizing Zone:

• The sterilizing zone can be heated up to temperature of 350 degree C and is fully installed. By Incoly DS material heating elements, heat is generated. The function of the air temperature and air velocity is sterilizing time of the vials. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction, the thermal cycle is designed.

The Cooling Zone:

• Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air to cool the room temperature. Through exhaust blower fitted down the belt, the hot air is exhausted outside.

The stabilizing zone:

• To maintain negative pressure in washing room and filling room, stabilizing zone with cold laminar air flow is used.

The control panel:

• The fully automatic control panel comes with PLC and Printer On Line. It also has sterilizing temperature Indication. For higher thermal efficiency power saving, thyristoristed temperature control unit is used.

Model:

• With belt width 300mm, 450 mm,600 mm, 750 mm , 900 mm 1200mm.

Output Capacity:

• 90-300 vials/min
• 100-300 Ampoules
• Min 60-100 Bottles / Min as per Bottle size

Application:

• Pharmaceuticals,Food,Chemicals Industries

Salient Features:

• Stericlean hot laminar flow sterilization tunnel used for on line sterilization depyrogenation for washed vials ampoules,
• Class-100 laminar air flow Throughout drying, sterilizing, cooling stabilizing zone.
• Thyristorised temperature control for excellent power saving thermal efficiency with uniform temperature in hot zone.
• Automatic control through IC and on line printing.

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Description:

• The Automatic High Speed Linear Bottle Washing Machines is most ideal for Round Bottles and finds wide application in pharma industry, food industry etc
• The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically
• The automatic unloading mechanism consists of unloading bottle continues on to Turn Table (Optional)

• Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure
• In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements
• The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water

• High-pressure spray nozzles ensure perfect wash of Bottles
• Interchangeable wash sequences
• Totally fabricated from SS Materials, including the basic frame
• No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
• All parts coming in contact with washing zones / jet are made from SS 316 materials.
• The machine suitable for handling washes of round and flat glass bottle (With help of change parts)
• Water re-cycling arrangement is possible as per customer’s need
• Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble
• Higher capacity centrifugal pump to wash bigger container
• Third Tank & pump can be fitted (optional)

Product Details:

Product Details:

Description :

The MP High Speed Linear Bottle Washing Machine is most ideal for Round Bottles and finds wide application in PHARMA, FOOD BEVERAGES INDUSTRIES. The automatic loading arrangement facilities loading of bottles on to SS wire mesh conveyor through feed conveyor or bottles are pushed manually from feed table. This saves manpower as bottles are feed into pockets automatically. The automatic unloading mechanism consists of unloading bottle continues on to Turn Table (Optional).

Operation :

Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure.

In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking in to consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements.

The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Salient Features :

High-pressure spray nozzles ensure perfect wash of Bottles.

Interchangeable wash sequences.

Totally fabricated from SS Materials, including the basic frame.

No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles if change of neck size.)

All parts coming in contact with washing zones / jet are made from SS 316 materials.

The machine suitable for handling washes of round and flat glass bottle (With help of change parts).

Water re-cycling arrangement is possible as per customer’s need.

Machine is totally rigid and with stands continuous operation for long working. Hours without any trouble. • Higher capacity centrifugal pump to wash bigger container.

Third Tank pump can be fitted (optional)

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